Mechatronics System with SIMATIC S7-314C-2PN/DP - fully assembled and programmed
The mechatronics systems VerSort and BeLag are each a single part of a complete production line. But both systems can be operated separately. Both systems can be composed for the whole production process.
The mechatronics system BeLag depicts the second part of a manufacturing plant. It includes the processes handling, processing and storing (optional retrieving).
It is delivered fully assembled, wired, programmed and tested.
It is ideally
suitable for teaching PLC programming and visualisation, as well as for commissioning
and troubleshooting of automated industrial mechatronic systems. For these applications
the BeLag offers a safe environment for students to explore modern industrial automation.
The project documents assist you and your students when working with the station and provides all relevant information for self-contained learning and action-based training.
Process description:
This station is the second half of the SSC2P2H
system and complements the VerSort, product-no. 69564.
It provides the subsequent
process by picking up the cube halves from the Belt Conveyor (previous station)
with the Handling Unit and moving them to the Pneumatic Press.
In the Press
Unit both cube halves are joined together. Subsequently the Handling Unit again
fetches the manufactured cube and forwards it to the ASRS where the cube is stored
by the rack feeder.
The system uses workpieces made of aluminium, white and
black plastic and spring pins for joining the cube halves.
Station description:
The mechatronics station consists of 2 base plates
(T-slotted AL-profile plate) which are equipped with the following mechatronic functional
units:
1 Handling Unit,
1 Pneumatik Press, 1 ASRS, 1 Service Unit.
The mechatronic station
is controlled by one SIMATIC S7-314C-2PN/DP programmable logic controller (PLC)
and one SIMATIC TP700 Comfort HMI color touch panel. The PLC offers a ProfiNet and
ProfiBus interface on board which can be used to set up a network with other PLCs
or controls and to teach industrial network technology.
The BeLag can be extended with a previous segment to achieve a full process.
Both
segments together (VerSort and BeLag) add up to the complete system.
The
PLC program of the BeLag is already designed in such a way that
the first segment can be connected via ProfiNet and will run automatically with
the second segment.
Detailed information regarding the used and above mentioned functional units are available on our web site.
The mechatronics station is provided fully assembled, programmed, tested and ready
to use.
The PLC program is written in SIMATIC STEP 7.
All comments within
the PLC program are in English, as well as the documentation belonging to the system.
- PLC programming
- Commissioning of electromechanic systems
- Troubleshooting
- Automating of work processes
The system offers a sustainable training equipment for vocational training in the fields of mechatronic and industrial automation technology.
It is perfectly suitable for vocational schools, polytechnical schools, (advanced) technical colleges and universities as well as for training purposes in companies.
Fully assembled, programmed and tested training system for mechatronics, PLC and HMI.
Consisting of:
- 2 T-slotted base plates (800 x 550 / 400 x 550 mm)
- 1 Pneumatic Press
- 1 Handling Unit
- 1 ASRS
- 1 Service Unit
- 1 PLC SIMATIC 314C-2PN/DP
- 1 color touch panel including engineering Software WinCC
- Power Supply 24 V DC
- PLC program
- HMI visualisation
- Workpieces
- All required cables/hoses
- Technical documentation (language: English)
Requires additionally:
- Compressor (optional) or any similar air pressure source rated @ min. 4 bar, max. 10 bar
- Trolleys (optional)
Primary power supply: 230 VAC, 50 Hz
Internal voltage level:
24 V DC
Required air supply: min. 4 bar, max 10 bar
Average
air consumption: approx. 10 l/min
Dimensions (LxWxH): 1200 x 1010
x 630 mm
Weight (with documents and cubes): 44,10 kg
For system operation a suitable air supply is required